At Optical Sorting, we offer state-of-the-art solutions in our purification process and have the technology for efficient dust separation in various industrial processes.
Our innovative approach includes the use of a counter-current conical air separator, combined with air ionisation technology, to ensure clean production free of unwanted particles.
Dust Separator
Our dust separator is a key part of our purification process. We use a counter-current air system that efficiently deducts the product, removing dust particles and other airborne contaminants. The conical design of the separator maximises particle separation and capture, ensuring the quality of the final product.
Cyclonic Dust Separator
At Optical Sorting, we employ a cyclonic dust separator to achieve highly effective separation. This device harnesses the centrifugal force generated by a rotating airflow to separate solid particles from the gas stream. The cyclone separator traps the heavier particles at the bottom of the cone, while the clean gas is discharged at the top. This efficient approach ensures optimal separation and superior performance.
Ionised Air Technology: Electrostatic Charge Reduction
To reduce the electrostatic charge in the dust separation process, we implemented ionised air technology. By generating positive and negative ions, we neutralise the electrostatic charges present on particles and surfaces. This prevents particle adhesion and minimises dust formation, improving process efficiency and ensuring the purity of the final product.
Using ionised air in the dust separator provides many significant benefits to the separation process.
- Electrostatic charge reduction: Ionised air helps to neutralise and reduce the electrostatic charge on particles and surfaces. This is especially important in dust handling, as electrostatic charges can cause particles to stick together and form agglomerates, making efficient separation difficult. By reducing the electrostatic charge, separation performance is improved, and dust build-up is prevented.
- Higher separation efficiency: Electrostatic charge can cause dust particles to adhere to each other or to the separator surfaces. This can clog the ducts and decrease separation efficiency. With the use of ionised air, charged particles are neutralised, making them easier to separate and minimising clogging of the system. As a result, higher separation efficiency is achieved and the performance of the dust separator is optimised.
- Prevention of dust accumulation: Electrostatic charge can attract and hold dust particles on surfaces and equipment, leading to the accumulation and formation of dust layers. This can be a problem in terms of hygiene, maintenance, and safety. By using ionised air, electrostatic charges are neutralised and dust attraction and build-up on surfaces is prevented, making cleaning and maintenance easier.
- Improved product quality: The presence of dust particles in products can affect their quality and appearance. The use of ionised air in the dust separator helps to remove undesirable particles effectively, resulting in higher quality and cleaner end products. This is especially important in industries such as food, pharmaceuticals and electronics, where purity and absence of contaminants are critical…
Advantages of our Dust Separator.
Our dust separator offers many significant advantages:
- Enhanced efficiency: Advanced design and counter-current air technology ensure effective separation and high dust removal efficiency.
- Cleaner production: By removing unwanted particles, our dust separator contributes to cleaner production.
- Improved product quality: Efficient dust separation results in higher quality end products, free of contaminants and undesirable particles.
- Cost reduction: By removing dust and other contaminants, costs associated with equipment cleaning and maintenance are reduced.
Our Experience in Dust Separation.
With years of experience and a focus on innovation, Optical Sorting has established itself as a leader in powder separation technology. Our highly skilled team and cutting-edge technology allow us to offer customised solutions to meet each customer’s specific needs.
Whether you require a standard dust separator or a customised solution, we are committed to providing you with high quality equipment and exceptional technical support. Contact us today and find out how our dust separators can improve efficiency and cleanliness in your production process.
